HIPERTEC WALL

Hipertec® Wall is a sandwich panel with a non-combustible insulation core of mineral wool and is suited best to meet today’s high requirements for fire protection and sound insulation.

Depending on the core thickness, the fire resistance may reach up to 120 minutes.

High support widths and an easy installation - both vertical and horizontal - make this product very cost-effective and perfectly apt for the application as a separation wall or external wall.

Due to the large number of combinations with other panels from our portfolio (with polyurethane or glass wool insulation core), it is possible to reach fire-safety, acoustic and thermal requirements at once without any visual impact.

Please have a look at our detailed technical manual for further information.

Product specifications

Element name	Element thickness	Outer shell	Inner cover shell	weight	Thermal resistance	Heat transfer coefficient (Ψ - Joint factor)
	s	tN	tN	kg / m²	R	U without Ψ	U with Ψ
	mm	mm	mm	kg / m²	m² K / W	W / m² K	W / m² K
HIPERTEC WALL	60	0,60	0,60	17,0	1,34	0,711	0,731
	80	0,60	0,60	19,2	1,79	0,537	0,548
	100	0,60	0,60	21,4	2,25	0,432	0,438
	120	0,60	0,60	23,6	2,70	0,361	0,365
	150	0,60	0,60	26,9	3,38	0,290	0,292
	200	0,60	0,60	32,4	4,52	0,218	0,219
	240	0,60	0,60	36,8	5,42	0,182	0,183

Reaction to Fire

Building material classified as A2-s1, d0 non-combustible according DIN EN 13501-1; mineral wool core A1, non-combustible, melting point < 1000°C

Fire Resistance

German building compliance certificate DIBt Z-19.52-2096

Vertical
Panel thickness s	Fire retardant EI30	Highly fire retardant EI60	Fire resistant EI90	Highly fire resistant EI120
mm	mm	mm	mm	mm
60	4000	-	-	-
80	5000	3000 *	-	-
100	5000	5000	4000	3000 *
120	5000	5000	5000	4000
≥ 150	5000	5000	5000	5000

Horizontal
Panel thickness s	Fire retardant EI30	Highly fire retardant EI60	Fire resistant EI90	Highly fire resistant EI120
mm	mm	mm	mm	mm
100	5000	5000	5000	-
120	5000	5000	5000	5000 *
≥ 150	5000	5000	5000	5000

*not applicable in Germany.

Thermal Conductivity

λ=0,044 W/m.K under the terms of DIN 4108 and DIN EN 13165
The insulation values are regularly monitored by external bodies and may be applied without any further reduction.

Sound Insulation

R_w ≥ 30 dB

Corrosion Protection

Standard version with external and internal steel sheet of 25 μm polyester
External and internal steel sheet: category RC3 (under the terms of DIN EN 10169)

External sheet: corrosive category C3 corresponding to average duration of protection for urban and industrial environments with moderate exposure to sulphur dioxide

Internal sheet: corrosivity category C3 for rooms with high humidity with moderate strain, i.e. food production, laundries, breweries and dairy factories. Other coating systems are available for more sophisticated demands such as buildings near the sea, farm buildings with high ammonia exposure or moist rooms.

(Conditions of surroundings and corrosivity categories under the terms of DIN EN ISO 12944-2)

Standard lengths

> 2,00 m up to 25,00 m, greater lengths on request.

Profiling

Types of profiles

External/internal sheet

Colour & Coating

METCOLOR COATING SYSTEMS

STANDARD COATING FOR EXTERNAL APPLICATION
25μm POLYESTER

Corrosivity category RC3 in accordance with DIN EN 10169:2010-2
UV resistance category RUV2 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 80°C
The well-proven polyester-coating is a modern and costeffective coating system, adapting well to different colour finishes. Polyester-coatings show good corrosion- and weather resistance under normal conditions for industrial application within the Central European region, which makes it the most frequently used coating system.

STANDARD COATING FOR INTERNAL APPLICATION
15 μm DU-POLYESTER

Corrosivity category RC2 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 80°C
The polyester-thin-coating (standard colour shade similar to MC 9002) is suitable for conventional industrial buildings for indoor application in rooms with normal room climate and normal relative humidity. The colour shade may not be uniform due to the coating thickness.

25 μm OR 35 μm PVDF (POLYVINYLIDENFLUORIDE) - On request

Corrosivity category RC3 (25 μm) or RC4 (35 μm) in accordance with DIN EN 10169:2010-2
UV resistance category RUV4 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 110°C
This coating shows optimal resistance against UV-radiation and weather and has good ductility. lt is suited particularly well for high requirements on the colour finish and has been found to be excellent in regions with difficult climatic conditions (e.g., 5-15 km from the sea).

Our recommendation for outdoors (indoors)
50 μm POLYAMIDE MODIFIED POLYURETHANE (PUR-PA) - On request

Corrosivity category RC5 in accordance with DIN EN
10169:2010-2
UV resistance category RUV4 in accordance with DIN EN
10169:2010-2
Temperature exposure -20° to 80°C
By using polyamide this coating system reaches a high surface hardness. lts visibly grained structure is particularly resistant to abrasion and ensures efficient protection against mechanical damage. lt is also widely resistant to strain by animals such as poultry, making it ideally apt for agricultural application. The flexibility and excellent resistance to UV radiation make this coating also suitable for outdoor installation.

Please also have a look at our Guideline for the Selection of Coating Systems.

Materials

Thickness of steel sheets

External steel sheet 0,60 mm (optional: 0,50 mm / 0,75 mm)

Internal steel sheet 0,60 mm* (optional: 0,40 mm / 0,45 mm / 0,50 mm / 0,75 mm)

Materials

Standard version

- galvanised steel, quality S320 GD + Z275

Optional version

- galvanised steel, quality S350 GD + Z275

- Al Zn 180

- stainless steel VA 1.4301 (internal sheet)

Approvals & Certificates

According applicable EU Construction Products Regulation, production according to DIN EN 14509, CE label under the terms of the EG conformity certificate 0769-CPR-VAS-00420-1
DIBt Approval of use Z-10.49-517 as self-supporting sandwich panel under the terms of DIN EN14509
DIBt Approval for use Z-19.52-2096 as sandwich panel for the construction of fire resistant components

Packaging

External sheets provided with removable protective foil, panel-packages wrapped with banded plastic foil to protect from soiling. Also, package weights of max. 2,5 t or 1,5 t are available on request.

Container shipment

On request, we provide container packaging apt for oversea shipping. The panels will be stored in containers of 20 feet (6,096 m) or 40 feet (12,192 m), including an unloading system for easy unloading of the packages at their destination.

Number of panels per packaging

Core thickness Number *

50 22

60 18

80 14

100 11

120 9

150 7

200 5

240 4

*) standard amount for standard package weight of 3,5t

Way of Packaging

A-sided

Combinability with other products

THERMOWALL KOMBI (Standard profiling & micro profiling)

HIPERTEC WALL SOUND (Standard profiling & micro profiling)
METFIBER ECO WALL (Standard profiling & micro profiling)
METFIBER ECO WALL SOUND (Standard profiling & micro profiling)

downloads

Übersicht:
Produkte

HIPERTEC WALL

Reaction to Fire

Fire Resistance

Thermal Conductivity

Sound Insulation

Corrosion Protection

Standard lengths

Types of profiles

STANDARD COATING FOR EXTERNAL APPLICATION 25μm POLYESTER

STANDARD COATING FOR INTERNAL APPLICATION 15 μm DU-POLYESTER

25 μm OR 35 μm PVDF (POLYVINYLIDENFLUORIDE) - On request

Our recommendation for outdoors (indoors)50 μm POLYAMIDE MODIFIED POLYURETHANE (PUR-PA) - On request

Thickness of steel sheets

Materials

Container shipment

Number of panels per packaging

Way of Packaging

STANDARD COATING FOR EXTERNAL APPLICATION
25μm POLYESTER

STANDARD COATING FOR INTERNAL APPLICATION
15 μm DU-POLYESTER

Our recommendation for outdoors (indoors)
50 μm POLYAMIDE MODIFIED POLYURETHANE (PUR-PA) - On request