HIPERTEC ROOF
This sandwich panel with a non-combustible insulation core of mineral wool meets today's high demands for fire protection. According to the guidelines for industrial construction, non-combustible insulation materials are obligatory, particularly for large-surface and multi-storey buildings.
For a core thickness of 100 mm and higher, a fire resistance up to 90 minutes can be reached.
Additionally, Hipertec® Roof panels show exceptional acoustic insulation behaviour.
Thanks to the high quality level of the production process, the interlocking of the joint is perfect and panels up to 25 meters length can be installed rapidly.
To protect the mineral wool core from moisture, a cut back and a protective flashing at the eaves are recommended.
For additional information, please have a look at our detailed technical manual.
weiterlesen >>| Element name | Element thickness | Outer shell | Inner cover shell | weight | Thermal resistance | Heat transfer coefficient (Ψ - Joint factor) | |
|---|---|---|---|---|---|---|---|
| s | tN | tN | kg / m² | R | U without Ψ | U with Ψ | |
| mm | mm | mm | kg / m² | m² K / W | W / m² K | W / m² K | |
| HIPERTEC ROOF | 60/98 | 0,60 | 0,45 | 16,8 | 1,34 | 0,705 | 0,707 |
| 80/118 | 0,60 | 0,45 | 19,0 | 1,79 | 0,534 | 0,535 | |
| 100/138 | 0,60 | 0,45 | 21,2 | 2,25 | 0,429 | 0,430 | |
| 120/158 | 0,60 | 0,45 | 23,4 | 2,70 | 0,359 | 0,360 | |
| 150/188 | 0,60 | 0,45 | 26,7 | 3,39 | 0,289 | 0,289 | |
| 200/238 | 0,60 | 0,45 | 32,1 | 4,52 | 0,217 | 0,218 | |
Reaction to Fire
Hard Roofing
Fire Resistance
| Core thickness s | Fire retardant REI30 | Highly fire retardant REI60 | Fire resistant REI90 |
| mm | mm | mm | mm |
| ≥ 100 | 3000 | 3000 | 3000 |
Thermal Conductivity
The insulation values are regularly monitored by external bodies and may be applied without any further reduction.
Corrosion Protection
- Standard version with external sheet 25 μm polyester and internal sheet ≈15 μm thin coating (DU)
- External sheet: category RC3; internal sheet: category RC2 (under the terms of DIN EN 10169)
External sheet: corrosivity category C3 corresponding to average duration of protection for urban and industrial environments with moderate exposure to sulphur dioxide.
Internal sheet: corrosivity category C2 for dry indoor rooms and buildings with occasional minor condensation. Other coating systems are available for more sophisticated demands such as buildings near the sea, farm buildings with high ammonia exposure or moist rooms.
Standard lengths
> 2,00 m up to 25,00 m, greater lengths on request.
Sound Insulation
Types of profiles
External/internal sheet
STANDARD COATING FOR EXTERNAL APPLICATION
25μm POLYESTER
Corrosivity category RC3 in accordance with DIN EN 10169:2010-2
UV resistance category RUV2 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 80°C
The well-proven polyester-coating is a modern and costeffective coating system, adapting well to different colour finishes. Polyester-coatings show good corrosion- and weather resistance under normal conditions for industrial application within the Central European region, which makes it the most frequently used coating system.
STANDARD COATING FOR INTERNAL APPLICATION
15 μm DU-POLYESTER
Corrosivity category RC2 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 80°C
The polyester-thin-coating (standard colour shade similar to MC 9002) is suitable for conventional industrial buildings for indoor application in rooms with normal room climate and normal relative humidity. The colour shade may not be uniform due to the coating thickness.
25 μm OR 35 μm PVDF (POLYVINYLIDENFLUORIDE) - On request
Corrosivity category RC3 (25 μm) or RC4 (35 μm) in accordance with DIN EN 10169:2010-2
UV resistance category RUV4 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 110°C
This coating shows optimal resistance against UV-radiation and weather and has good ductility. lt is suited particularly well for high requirements on the colour finish and has been found to be excellent in regions with difficult climatic conditions (e.g., 5-15 km from the sea).
Our recommendation for outdoors (indoors)
50 μm POLYAMIDE MODIFIED POLYURETHANE (PUR-PA) - On request
Corrosivity category RC5 in accordance with DIN EN
10169:2010-2
UV resistance category RUV4 in accordance with DIN EN
10169:2010-2
Temperature exposure -20° to 80°C
By using polyamide this coating system reaches a high surface hardness. lts visibly grained structure is particularly resistant to abrasion and ensures efficient protection against mechanical damage. lt is also widely resistant to strain by animals such as poultry, making it ideally apt for agricultural application. The flexibility and excellent resistance to UV radiation make this coating also suitable for outdoor installation.
Please also have a look at our Guideline for the Selection of Coating Systems.
Thickness of steel sheets
External sheet 0,60 mm (optional: 0,50 mm / 0,75 mm)
Internal sheet 0,45 mm (optional: 0,40 mm / 0,50 mm / 0,60mm)
Materials
Optional version
- According applicable EU Construction Products Regulation, production according to DIN EN 14509, CE label under the terms of the EG conformity certificate 0769-CPR-VAS-00420-1
- DIBt Approval of use Z-10.49-517 as self-supporting sandwich panel under the terms of DIN EN14509
- DIBt Approval for use Z-19.52-2096 as sandwich panel for the construction of fire resistant components
External sheets provided with removable protective foil, panel-packages wrapped with banded plastic foil to protect from soiling. Also, package weights of max. 2,5 t or 1,5 t are available on request.
Container shipment
On request, we provide container packaging apt for oversea shipping. The panels will be stored in containers of 20 feet (6,096 m) or 40 feet (12,192 m), including an unloading system for easy unloading of the packages at their destination.
Number of panels per packaging unit (alternate packaging)
50 16
60 14
80 10
100 8
120 8
150 5
200 4
Number of panels per packaging unit ((A-sided packaging)
50 12
60 11
80 9
100 8
120 7
150 5
200 4
Way of Packaging
Alternate (standard packaging)
A-sided
A-sided, capped
- G4 *
- HIPERTEC Roof Sound *
* Manual reworking necessary for insolation of the internal sheet.
- Product catalog hipertec roof
- Guideline for selecting the proper coating system
- Metcolor coating systems
- Accessories service
- overlapping & endlapping preparation
- Check list for a structural analysis of Roof Panels
- General installation instructions
- Application Approval z-10.49-517
- Brandschutzzulassung Z-19.52-2096
- General notes on span tables for roof panels Hipertec roof
- assembly instructions Hipertec Roof
- Hipertec Roof Sample tender text
- Ridged cover flashing standard profile G4 and Hipertec Roof
- technical drawing hipertec roof (pdf)
- technical drawing hipertec roof (dwg)