HIPERTEC ROOF

This sandwich panel with a non-combustible insulation core of mineral wool meets today's high demands for fire protection. According to the guidelines for industrial construction, non-combustible insulation materials are obligatory, particularly for large-surface and multi-storey buildings.

For a core thickness of 100 mm and higher, a fire resistance up to 90 minutes can be reached.

Additionally, Hipertec® Roof panels show exceptional acoustic insulation behaviour.

Thanks to the high quality level of the production process, the interlocking of the joint is perfect and panels up to 25 meters length can be installed rapidly.

To protect the mineral wool core from moisture, a cut back and a protective flashing at the eaves are recommended.

For additional information, please have a look at our detailed technical manual.

Produktspezifikationen

Element- bezeichnung	Element- dicke	Außen- deck- schale	Innen- deck- schale	Gewicht	Wärme- durchlass- widerstand	Wärmedurchgangs- koeffizient (Ψ - Fugenfaktor)
	s	tN	tN	kg / m²	R	U ohne Ψ	U mit Ψ
	mm	mm	mm	kg / m²	m² K / W	W / m² K	W / m² K
HIPERTEC ROOF	60/98	0,60	0,45	16,8	1,34	0,705	0,707
	80/118	0,60	0,45	19,0	1,79	0,534	0,535
	100/138	0,60	0,45	21,2	2,25	0,429	0,430
	120/158	0,60	0,45	23,4	2,70	0,359	0,360
	150/188	0,60	0,45	26,7	3,39	0,289	0,289
	200/238	0,60	0,45	32,1	4,52	0,217	0,218

Reaction to Fire

Building material classified as A2-s1, d0 non-combustible according DIN EN 13501-1; mineral wool core A1, non-combustible, melting point < 1000°C

Hard Roofing

Hipertec® Roof panels are rated as"hard roofing" - resistant to airborne fire and radiating heat according to DIN EN 14509

Fire Resistance

German building compliance certificate according to DIBt Z-19.52-2096 (see fire resistance table)

Core thickness s	Fire retardant REI30	Highly fire retardant REI60	Fire resistant REI90
mm	mm	mm	mm
≥ 100	3000	3000	3000

Thermal Conductivity

λ=0,044 W/m.K under the terms of DIN 4108 and DIN EN 13165
The insulation values are regularly monitored by external bodies and may be applied without any further reduction.

Corrosion Protection

Standard version with external sheet 25 μm polyester and internal sheet ≈15 μm thin coating (DU)
External sheet: category RC3; internal sheet: category RC2 (under the terms of DIN EN 10169)

External sheet: corrosivity category C3 corresponding to average duration of protection for urban and industrial environments with moderate exposure to sulphur dioxide.

Internal sheet: corrosivity category C2 for dry indoor rooms and buildings with occasional minor condensation. Other coating systems are available for more sophisticated demands such as buildings near the sea, farm buildings with high ammonia exposure or moist rooms.

(Conditions of surroundings and corrosivity categories under the terms of DIN EN ISO 12944-2)

Standard lengths

> 2,00 m up to 25,00 m, greater lengths on request.

Sound Insulation

R_w ≥ 29-32 dB

Profilierungen

Types of profiles

External/internal sheet

Farbe & Beschichtungen

METCOLOR COATING SYSTEMS

STANDARD COATING FOR EXTERNAL APPLICATION
25μm POLYESTER

Corrosivity category RC3 in accordance with DIN EN 10169:2010-2
UV resistance category RUV2 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 80°C
The well-proven polyester-coating is a modern and costeffective coating system, adapting well to different colour finishes. Polyester-coatings show good corrosion- and weather resistance under normal conditions for industrial application within the Central European region, which makes it the most frequently used coating system.

STANDARD COATING FOR INTERNAL APPLICATION
15 μm DU-POLYESTER

Corrosivity category RC2 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 80°C
The polyester-thin-coating (standard colour shade similar to MC 9002) is suitable for conventional industrial buildings for indoor application in rooms with normal room climate and normal relative humidity. The colour shade may not be uniform due to the coating thickness.

25 μm OR 35 μm PVDF (POLYVINYLIDENFLUORIDE) - On request

Corrosivity category RC3 (25 μm) or RC4 (35 μm) in accordance with DIN EN 10169:2010-2
UV resistance category RUV4 in accordance with DIN EN 10169:2010-2
Temperature exposure -20° to 110°C
This coating shows optimal resistance against UV-radiation and weather and has good ductility. lt is suited particularly well for high requirements on the colour finish and has been found to be excellent in regions with difficult climatic conditions (e.g., 5-15 km from the sea).

Our recommendation for outdoors (indoors)
50 μm POLYAMIDE MODIFIED POLYURETHANE (PUR-PA) - On request

Corrosivity category RC5 in accordance with DIN EN
10169:2010-2
UV resistance category RUV4 in accordance with DIN EN
10169:2010-2
Temperature exposure -20° to 80°C
By using polyamide this coating system reaches a high surface hardness. lts visibly grained structure is particularly resistant to abrasion and ensures efficient protection against mechanical damage. lt is also widely resistant to strain by animals such as poultry, making it ideally apt for agricultural application. The flexibility and excellent resistance to UV radiation make this coating also suitable for outdoor installation.

Please also have a look at our Guideline for the Selection of Coating Systems.

Materialien

Thickness of steel sheets

External sheet 0,60 mm (optional: 0,50 mm / 0,75 mm)

Internal sheet 0,45 mm (optional: 0,40 mm / 0,50 mm / 0,60mm)

Materials

Standard version

- galvanised steel, quality S320 GD + Z275

Optional version

- galvanised steel, quality S350 GD + Z275

- Al Zn 180

- stainless steel VA 1.4301 (internal sheet)

Zulassungen / Zertifikate

According applicable EU Construction Products Regulation, production according to DIN EN 14509, CE label under the terms of the EG conformity certificate 0769-CPR-VAS-00420-1
DIBt Approval of use Z-10.49-517 as self-supporting sandwich panel under the terms of DIN EN14509
DIBt Approval for use Z-19.52-2096 as sandwich panel for the construction of fire resistant components

Verpackung

External sheets provided with removable protective foil, panel-packages wrapped with banded plastic foil to protect from soiling. Also, package weights of max. 2,5 t or 1,5 t are available on request.

Container shipment

On request, we provide container packaging apt for oversea shipping. The panels will be stored in containers of 20 feet (6,096 m) or 40 feet (12,192 m), including an unloading system for easy unloading of the packages at their destination.

Number of panels per packaging unit (alternate packaging)

Core thickness Number *

50 16

60 14

80 10

100 8

120 8

150 5

200 4

Number of panels per packaging unit ((A-sided packaging)

Core thickness Number *

50 12

60 11

80 9

100 8

120 7

150 5

200 4

*) standard amount for standard package weight of 3,5t

Way of Packaging

Alternate (standard packaging)

A-sided

A-sided, capped

Kombinierbarkeit mit anderen Produkten

G4 *
HIPERTEC Roof Sound *

* Manual reworking necessary for insolation of the internal sheet.

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